Seering shaft UJ Repairs

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panzer
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Just had both UJ's on my steering shaft repaired by GKN land systems (460 swb 1988)

Excellent sevice - 48 hr turnround and £110 inc return carriage. They look like new.

Pistonhead
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Re: Seering shaft UJ Repairs

How does that compare with a brand new shaft?

gav.helme
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Re: Seering shaft UJ Repairs

460 type Steering Column UJ's A 460 460 51 57 x2 No Longer Available - No Price

460 type Steering Column Complete A460 460 73 09 No Longer Available - No Price

460 type Steering Column Supersedes to the early 463 type Steering Column

463 type early Steering Column Complete A463 460 01 09 £489 + VAT MB Germany

463 type early Steering Column UJ's A000 460 02 57 x2 £67 each + VAT MB Germany

The UJ's are not interchangable...

The later 463's use a different lower Column.

These are for the collapsable type safety lower Steering Column as fitted on all UK spec 460's and most others.

They do list a solid lower Column also...

Gav

 

 

montreal
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Re: Seering shaft UJ Repairs

Is the sympton of the UJ's failing knocking or clonking over bumps?

Does anyone has a recommendation for someto rebuild a w460 steering box? Mine has suddenly gone loose and I think it's time to change it. Also the wheel is heavy around the cntre position and a bit heavy.

Like driving a 4 poster bed with castors (or a Landrover).

montreal
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Re: Seering shaft UJ Repairs

oh....do they service propshafts or the front CV joints. I think both are shot and time to fix up£££??

JASONGDS
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Re: Seering shaft UJ Repairs

You should be able to grasp steering column and feel for play or see it?

Also check for worn track tod ends before starting on steering box.

Mot tester should delight in finding any worn trackrod or steering uj's.

Pistonhead
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Re: Seering shaft UJ Repairs

Gentlemen there is a some unspecific talk of loose steering boxes noisy C V 's and prop. shaft issues. 

Not to sound alarmist, do be careful on your diagnoses of components. Do your basic checks, check power steering reservoir levels and check the power steering belt is correctly tight and not loose.

Talking steering boxes, some of the most important parts and smallest and important components of the steering box are no longer in supply. Ordinarily, I would advice this job be left to specialists. Re-conditioned boxes from dealers is currently running at some £2500 or so and these; when I last checked a few months ago these were in short circulation too. 

Propsahfts and  UJ's can be replaced by specialists, however, if the sliding spline is excessively worn, you will have to have these replaced which the specialist can do, finishing off by balancing the shaft. 

CV can be re-conditioned by there is good supply of replacement CV's available on the market before considering re-manufacturing the CV. CV become noisy at full locks and make a clicking noise. Prop.shaft UJs cause vibrational problems and this all depends on the extent of wear on the joint.

Cracked anti-roll bar mounting brackets can cause knocking noises on bumps, as can loose connections in steering column shaft or its sliding joint. Check the steering box is tighten to 200Nm torque on the chassis. UJ on the steering column can seize. To check this, disconnect from the steering box end, marking the shaft and steering box spindle so the shaft goes to its same position re-fitting it. Once removed, spin he shaft holding it from the UJ and any seizing can be easily felt eliminating the steering box.

Jack the front axle and support the axle with stands. Turn the wheels lock to lock from the wheel its self to notice if the wheel turns freely or locks up at places, this will eliminate problems largely with the steering box but remember some seizing may be caused at the king pins, you will have to deceiver this for your self or contact me with more information when you get to that stage of diagnoses. If you have excessive front wheel bearing play, it is ajob that requires renewal of the front hub and king-pin bearings. This job is 5.5 hrs per side. 

montreal
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Re: Seering shaft UJ Repairs

thanks Rakesh. Doews anyone know if an uprated or stiffer front anti roll bar is available?

Pistonhead
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Re: Seering shaft UJ Repairs

No there is not, that I know of. You may try ORC (may be they do one as part of the height raising kit) or can have one commissioned. I feel the standard one does the job adequately

Why do feel the need for a stiffer one?

montreal
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Re: Seering shaft UJ Repairs

I thought a stiffer one might help with the body roll on road. I dont use mine that much off road. We mainly have rough tarmac tracks which the G loves. As I need to rebuild my front end suspension soon I thought I might source: slightly stiffer front springs (about 10-20% max), some good dampers like Bilstein or Koni sport (if they make them for a G), stiffer roll bar (thicker) poly bushes in the control arms. I may just stick to standard springs and bushes but my KYB shocks do not damp the bounce and wobble well enough for my liking. I'll be selling them halsf price. They are 9 months old, not used off road and have about 2000miles on them (honest).

 

You may laugh or tell me that it does nothing....comments/experience please

Pistonhead
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Re: Seering shaft UJ Repairs

Just to make the distinction, anti-roll bar quality or performance comes into effect on road bends and when braking. Pitching on tarmac roads can be trimmed by stiffer springs. Harder springs does not constitute a comfortable ride so a balance has to struck. Your venture can only be a result of trail and error. It may be, to achieve what you want is to shorten the spring height. As you do not off road much, a small price to pay.

If you fit stiffer anti-roll bar just to the fronts, you will alter the vehicle handling characteristics. The vehicle may at oversteer, making it potentially difficult to handle especially in wet conditions. Your vehicle design is by design of compromises, you alter one design it affects another aspect of handling which also has to be consider as a whole and part of your concept. 

As an offroader you have the best possible as a compromise for onroad, offroad driving. As you want more bias as an onroader you will have to sacrifice off road qualities of the vehicle, the balance is your to make. There are companies you can approach who can manufacturer be-spoke anti-roll bar(s) I may have asked you before what part of the country or world you are from? I do not hold any records of these hence, my repeating myself. If you want, I can look for any manufacturer nearer to you.

The type of tyre you choose for road use can be part of your formula in improving your ride qualities.

tony.bruegger
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Re: Seering shaft UJ Repairs

Just to add to the useful comments already posted....

Solid s/shafts found on early G's - have one here

Still too much lean/wobble with new KYB shocks...fit Disco 2 steering damper -highly advised

Have not seen h/d front a/r bar BUT german/austrian boys fit an additional [ factory front] a/r bar to the rear - looks easy , or spend the big money and buy the ORC kit for the rear a/r bar.

Finally...steering boxes [ LS2 ] bomb proof used in 608 vans. Seals can be matched by industrial seal suppliers.

Take great care adjusting ,max 1/4 turn...also have been known to work loose from chassis

 

 

montreal
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Re: Seering shaft UJ Repairs

Great comments. Yes I understand that altering one thing changes another. I will probably just change the front springs as it does seem to crash down on road on pot holes so i think they dont have much strength left. I am thinking about fitting Koni Heavy Track Raid version shocks. They look beefier than the Bilstein and I've seen some good posts on here. I'm also impressed with the adjustable sport Koni's on another car I own. They can be adjusted in about 5 mins while part on the car if needed. I'm sure this will work really well (hope). I'm selling the KYB's. Any takers?

Will aslo fit poly bushes to the  front 'trailing ' control arms (think they are called this).

D

montreal
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Re: Seering shaft UJ Repairs

Can the Steering shaft UJ's been changed at home? I have a press so I guess I could just source the UJ's of the right size????

£40-£60 in parts perhaps?

Pistonhead
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Re: Seering shaft UJ Repairs

As long as you can you can replicate the staking (crimping) you can do this at home. 

JASONGDS
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Re: Seering shaft UJ Repairs

Don't you need reaming tools?

A bit touch and go isn't it? Much harder than circlip UJ'S?

montreal
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Re: Seering shaft UJ Repairs

Does this staking hold the Uj's into the shaft?

montreal
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Re: Seering shaft UJ Repairs

Were there any names/recomendations for reconditioning the box? I'm based near Oswestry in Powys.

There is definate play in the steering box. It was rebuilt many years ago before I got it but it seems dead and without feel. It tends to not return to centre and if I turn left it stays turning left! Needs to be pulled back to centre/right. It's not overly heavy but it's not 'right'.

I found loose outer wheel bearing nuts. Theses were done along with swivels about 2000miles  ago.

Could a wraing CV joint cause the bearinsg to go slack in the hub?

panzer
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Re: Seering shaft UJ Repairs

You may find that the non centering is due to the steering shaft UJ's being gummed up with mud.

Try pressure washing them clean and then regreasing. They may be shot and require replacement.

Also check the power steering fluid levels.

montreal
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Re: Seering shaft UJ Repairs

Ok thanks. Probably best to recon them while I'm in there. How much play is normal at the wheel with the box adjusted correctly?

Do they all have a fair amount of play? Whats' the Merc spec?

 

Pistonhead
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Re: Seering shaft UJ Repairs

REPLY TO THREAD No: 16 onwards 

Hello montreal,

Yes the the staking holds the UJ in place in the shaft. A small amount of material from the shaft body is folded over the UJ cup around the eye of the shaft which acts in place of a circlip to secure the UJ. 

The steering column UJ could cause stiffness if caked on with mud and steam cleaning can cure this aspect, but the UJ's cannot be greased instead, lubricate with penetrating oil and finish off by applying oil. Apply oil every six months or so to keep in good condition.  

I will get back to you latter with possibilities of reconditioners in your area.

The G-Wagen steering does have inherent steering wheel (s/wheel) play, I would say up to one inches of play is acceptable. Should you want to adjust, make small adjustments only; no more than a 1/8th to 1/4 turns only. Note: adjusting the steering box play may induce a leak at the seal.

BEFORE you attempt any adjustments check the rest of the steering system for any causes of stiffness firstly.

We have touched the UJ on the steering column which visible in the engine compartment but check the UJ's in the top half as well - under the dash. Disconnect one end and turn by hand to feel for any stiffness in these UJ's. Mark the UJ and shaft so you can put back the UJ in the same place otherwise the s/wheel will be out of alignment. Next, jack the front axle, support with axle stands ad investigate the front  wheels. Turn the front wheel lock to lock, at the wheel and sense the for free movement for any stiffness. 

Should there be any stiffness the next step is to ascertain if it is the steering box or the from the hubs. Comparing the turns lock to lock with engine started and turning at the wheel but don't expect the wheel to self center in this condition. Self centering occurs only with the vehicle load on and whilst in motion. 

To eliminate the steering box as the source of stiffness if you are satisfied that the steering column bears no blame, disconnect the front bar of the axle (drag link) from one end and repeat the lock to lock turn. If the stiffness is apparent then the cause lies with the steering box if not then it could lie with the wheel hubs, maybe the king pin bearings are stiff or one to the ball joints either in the drag link (front axle bar) or tie-rod (rear axle bar).

Any excessive CV joint play has no bearing in steering stiffness, you are more likely to be having a clicking noise on locks under these circumstances.

Less obvious reasons could be tyre wear pattern suggesting steering geometry issues, in which case rotate wheel fronts to rear and retest. Do not over look tyre pressures. 

If all these check out then turn your attention to control arm bushes, broken coil springs fronts and rears.  

If you still have a problem provide more feed back and we'll take it from there on.

Good luck,

Pistonhead
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Re: Seering shaft UJ Repairs

REPLY TO THREAD NO:17

Unfortunately, results for steering box reconditioners or re-manfacturers is very poor close to your location. I have however, a list of the same for you. Please note this is information sourced from the web site and neither the club or my self have experienced any of these candidates. If you choose any from the list do provide feed back of your experience back to us. Good luck. 

Oswestry in Powys - none, alternatives:

http://www.powersteeringonline.co.uk/index.html

http://www.power-steering.co.uk/

http://mdpowersteering.com/

http://jaygee.co.uk/

http://www.steering-racks.co.uk/

http://www.ics-steeringspecialist.co.uk/

http://www.powersteeringspecialist.co.uk/

montreal
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Re: Seering shaft UJ Repairs

Thanks. I'm going to loosen the box adjustment top nut (19mm spanner and 6mm allen key) 1st as it might be set too tight.

Are there any other adjustments nuts on the box?

montreal
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Re: Seering shaft UJ Repairs

Well....what a difference. A different car, 4x4 whatever. TIP. I used a breaker bar with a 6mm allen to put some play into the steering box. Loosening is opposite to what you expect (if you dont know). The breaker bar allowed me to see that the allen bolt could still be slackened off as oppsed to just using a socket wrench without as much leverage.

I jacked it up like Rakesh said with both wheels off the ground. The sweet spot is when you can push the tyre to turn the actual steering with the engine not running if you see what I mean. Should be no binding when moving through the straight ahead position from lock to lock. 3 and half turns seems about right? I also greased all of the propshaft nipples (changed them for angled ones in most cases). This seemed to allow the suspension to 'flow' as it should. As a result the car accelerated faster and smoother. They must have been locking up everything thru lack of greasing. It really is a gangly old beast but amazingly it does go round corners well (in a weird merc sort of way). The steering is just rght and I now have the 'feel' through the wheel and it wants to self centre. It still does wander slightly but I think this maybe the dampers fitted. I'm going to try the Koni's on the front after the Montreal stops eating my money.

Oh yes....also oiled and greased the steering UJ's

TYre pressures. Cant remember what everyones using. Mines a Lwb with 265/70's road tyres on  standard 15 inch alloys.

 

D