Preventative Maintenance / Major Service

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Ian.
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After a year with my G its time to go from front to back and give it a good service.  Its 2000 Rhd G500.  It has just gone past the 66000 mile mark and it keeps informing me that its 6000 miles overdue a B service.  I bought it at 60000 and had a basic oil/filter change done but the computer was never reset.  Its been serviced through its life but i have no receipts to back up any work done so lets assume a lot of the non routine service parts are original.  I am putting it into my local garage and not a Mercedes Dealer.  I would like to make a list of everything I would like them to do/check  is there any advice on the jobs below or anything I should add?  Is it best just to get all the parts from Mercedes or is there alternative sources for genuine parts? I would have to source any of these parts myself before it goes in.

1. Air Filters

2. Engine Oil / Filters

3. Spark Plugs

4. Transmission oil and Filters

5. Diff Oil

6. Fuel Filters

7. Replace Brake Fluid

8. Replace Power Steering fluid

9. Replace Coolant

There are 3 small issues with the vehicle I am going to have investigated:

1. Wind noise at front of sunroof - I believe this is a sealing issue as sometimes when you open/shut a few times you can get it to stop.  Has anyone else suffered this?  Does replacing the seal stop it?

2. A vibration through the steering between 50 and 60 mph - I think it is maybe a wheel out of balance.  Is there anything else it could be.  Its not the steering damper as I've had that replaced.  The steering wheel is a bit off centre - almost a 1/8 turn to the right.  Can this be fixed with alignment?  It may have something to do with the vibration.

3. The rear left sits around an inch lower than the rear right.  No sign of suspension damage. A) is it possible that it is on its original springs and dampers? B) The ride can be pretty hard, rough and unforgiving on anything but a smooth road, is this just a G or is it time to replace the dampers?

 

Any advice would help.

Thanks in Advance,

Ian

 

markhowes
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Re: Preventative Maintenance / Major Service

Bear in mind that I know nothing and don't even own a G Wagon (although I do keep looking) but I kept a note of this thread from someone who certainly seems to know what he's talking about as it seemed to cover everything I would want to do when/if I do get one. Just scroll down until the post that lists everything he did when he got his new toy.

http://www.gwoa.co.uk/content/just-bought-members-g500

Hope it helps.

Ian.
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Re: Preventative Maintenance / Major Service

Thats a great thread, Thank you

Ian.
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Re: Preventative Maintenance / Major Service

Thats a great thread, Thank you

Arnie
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Re: Preventative Maintenance / Major Service

Hello,

Parts  are probably best through an MB dealer, but fluids can be obtained elsewhere.

Engine oil: I use Mobil-1 0W-40

Coolant: anything with  BASF Glysantine G48 like Comma X-treme G48

​brake fluid : DOT 4 or DOT 5.1 ( complete flush and refill)

Brake disks : MB OEM (textar) and paint disc hubs with grey primer.

brake pads: MB OEM (Textar)

The steering vibration probably means it requires wheel-balancing and/or new tyres, if they are old/cracking or worn Otherwise, a new steering damper. These wear out anyway and not expensive to replace  - about £110 and takes 20 mins.

Steering wheel will not usually point exactly straight, depending on road camber, but it should be about straight when driving on a level surface., like a car-park. Otherwise check and  adjust track rods .

Some of the original dampers were very harsh., particularly AMG types. The consensus is that those from the current G's 500/550 are MUCH better. But first check part numbers on your existing ones, to see what you have. Perhaps they were changed to non-OEM, before you bought the vehicle, as was the case with mine (Koni hard trail), which were impossibly harsh. (Now it's great with the G500/G550 types). See if G-Restorations can supply a nearly-new set. I believe these are Bilstein and are gas-pressure types. The previous, early versions were Sachs and are very soft and these can be bought quite cheaply through ECP .

For the sunroof, it may be that the front edge is sticking up above the roof edge, causing the wind noise. This requires adjustment only.

Whilst at it, have the chassis steam-cleaned and wax-protected, particularly on suspension mounts etc.

For levelling the rear suspension, there is a workshop procedure, which involves loosening and re-tightening the rear radius arms. However, this is only for small adjustments. It may be that your spring has sagged or even broken. I have noticed a tendency for rear springs to sag with time.

 

 

 

Spider1V
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Re: Preventative Maintenance / Major Service

Ian - G500 Nice!

10. The grease points (there are three) on the drive shaft.
11. The rubber 'accordion' protectors that protect the wires when you open the doors.
12. Check the rear door seal and the top of the door - have just found a nasty piece of rust that will need sorting.
13 . Clean out the rain gutter holes for the sun roof. They get clogged with all sort of stuff.
 
The wind rushing noise that I had on my sunroof was easily fixed by first cleaning all the rubber and the materials with hot soapy water, letting dry and then wiping down with a non petroleum based lubricant, as it made the rubber springy and would sit snug. It would be worth doing the same of all the door seals as well. Over time the compression make them sit 'flatter', which can be a pain when you decide to do some fording, G not quite as water resistant :). A simple clean down with hot water, leaving all the doors open to dry and they should spring back into shape. To keep them flexible a quick wipe down with the same stuff you did the sun roof with keeps them supple. (I used silicon gun oil - works on the rifles, and found it works on the G as well!). If they stay flat even after the hot water and lube, then consider replacing.
 
Re the vibration that's and easy one- Because of the awesome power and speed of the G500 this can lead to the steering struggling to keep the raw power on the road - Diesels and petrol 300's would not understand! surpriselaugh. Joking apart, it could be either the wheels needing balancing or the tread on the tires, one side could be less than the other, this can lead to a vibration as well.
 
re the lower sitting side: have you checked the springs/coils? - they usually crack and you can not see them, though when they have gone the drive can tend to 'crash' over the smallest of bumps, if the shocks have not been looked it, it may be worth looking at them as well, again when they go the G500 can get a bit 'choppy' and 'crash bangy' over the slightest pot hole. I stayed with the original G500 shocks when I came to replace them - apparently they are the same as the ones supplied on an AMG and (I think ) are active in that they have mineral oil in it which cuts down the 'bang' when you hit a hole at speed. cool
 
Consider checking the exhaust, break servo and if you have a rear wheel cover, oiling the little lock and taking a look at the state of the spare - looking for cracks and stuff.
 
I run the same truck as you, and this is what I have found over time. I got all my parts from the Parts Rep, Gav on the forum, all MB and therefore covered under the two year warranty by MB, which came in handy when the window actuator fizzled out!
 
HTH
Spider1V
Ian.
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Re: Preventative Maintenance / Major Service

Thanks guys,

I will add these to the list of things that will need done.

 

I will try and resolve my sunroof issues as you suggest – I did give it a good clean and it was ok until I opened it again so hopefully your method will work! If not I’ll try adjusting it a little.

With regards to the suspension, I’m working out of the country at the moment so I can’t check the part number on the dampers.  With what you both describe I think new suspension components are required.  I would say ‘Harsh, Choppy and Crash Bangy at the slightest pothole’ is a fairly accurate description of the ride.  On some B/C and unclassified roads with poor surfaces the ride is distinctly unpleasant and above 45ish even more so.  This is where I cover 90% of my miles.  I just wouldn’t like to end up replacing everything to find no change!  I never remember my G300 SWB being as bad as this.  Do you replace the springs at the same time?  Or if they are not broken or damaged just the dampers?

Is it worth asking Gav for parts or is this an inconvenience for him?  Are there any benefits of going through him as opposed to going direct to Mercedes?  It is my intention to use Mercedes parts.

I see G-Restorations have a set of G63 dampers advertised on this forum.  Are they the same as the G500/550 or are they harder?  I am not looking for a hard ride but at the same time I don’t particularly want it wallowing around either.

Thanks again

Ian

hus55
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Re: Preventative Maintenance / Major Service
good thread ! not much to add other than the fact that the dampers gordon is,selling are a steal tbh and would work well on your G500.. i was thinking about buying them but dampers on all ny G's are new ! rgds hus.
Arnie
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Re: Preventative Maintenance / Major Service

I bought a set of g500 / g550 dampers from Gordon - they come from new Gs being Brabus 'upgraded' - and found that they were the original part that should have been on my G400,. The ride is now very good on most surfaces. I was also tempted to buy the g63 dampers he has now, but being AMG versions, I imagine they may be a little harder, but since AMGs run on skinny tyres, perhaps not?

As for the springs, they should be replaced in pairs and it helps if you note the colour code (number of paint stripes and their colour) on your existing springs.

Spider1V
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Re: Preventative Maintenance / Major Service

Ian. wrote:

With regards to the suspension, I’m working out of the country at the moment so I can’t check the part number on the dampers.  With what you both describe I think new suspension components are required.  I would say ‘Harsh, Choppy and Crash Bangy at the slightest pothole’ is a fairly accurate description of the ride.  On some B/C and unclassified roads with poor surfaces the ride is distinctly unpleasant and above 45ish even more so.  This is where I cover 90% of my miles.  I just wouldn’t like to end up replacing everything to find no change!  I never remember my G300 SWB being as bad as this.  Do you replace the springs at the same time?  Or if they are not broken or damaged just the dampers?

Is it worth asking Gav for parts or is this an inconvenience for him?  Are there any benefits of going through him as opposed to going direct to Mercedes?  It is my intention to use Mercedes parts.

I see G-Restorations have a set of G63 dampers advertised on this forum.  Are they the same as the G500/550 or are they harder?  I am not looking for a hard ride but at the same time I don’t particularly want it wallowing around either.

Thanks again

Ian

Hi Ian - Once I had help from Axel to install the new shocks - all was back to normal - I was lucky as he did take a look at the springs for me and all were well. Interestingly we had a slight delay in getting the rear shocks and Axel lent me some standard 460 shocks and while there was an improvement against the 'shot shocks' they replaced, it was noticeable when the new ones arrived and were installed.

Don;t forget a 300SWB is a tad lighter and shorter than a LWB G500 (I am assuming its a LWB) so will have a slightly different ride.

Gav is our parts rep and to date I have found him both helpful and resourceful and compared with the prices I get from my local Merc dealer - a god send price wise. I am sure that if you hunt around you could better his prices, and if he knows of other more completive pieces against say his stock, he will be upfront and tell you.

Can't really comment on the G63 shocks, other than the G63's are more geared up for on road, 19inch + wheels and much skinnier tyre's. So would differe to someone who has that experience

Spider1V

Ian.
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Re: Preventative Maintenance / Major Service

Apologies for the delay in responding to this thread but I had a very busy time off!

I would like to thank everyone for the advice as my G is now better than ever.  G Restorations supplied me with AMG shocks (all round) which have made a huge difference!  They have slightly firmed up the ride but not to a point that is unpleasant.  They make the G seem much more poised and its road manners are hugely increased, it feels almost car like to drive, far more sure footed and the crashing has gone so I think the old shocks were gone.

 

Gav Helme helped me source all the service parts and I would like to thank him for the huge amount of time he took to prepare the list for me.

I spent a couple of days myself going over it, cleaning and fettling.  I have noticed that as you suggested Spider, that all my rubber tubing that protects the door wires has degraded so I will have to replace them.

I also found the rubbers at the base of the door were wet and there was a little moisture around that area (under the metal light strips).  I may have to replace the external window seals as they don’t seem to contact the window properly.  It looks like all the door seals are fine and I cannot see any run marks at the front of the foot well which I assume rules out wiper spindles or windscreen problems.

The only niggle that persists is the sun roof noise.  With a tail wind its fine but anything over 50mph into a head wind and it is now totally unpleasant, unable to have a conversation level of noise.  I think it is as the sunroof does not close properly but I cannot see any way to adjust it.

 

Thanks again for all the help

Cheers,

Ian

Roly
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Re: Preventative Maintenance / Major Service

Ian,

My sunroof doesn't close fully when it's been on tilt. So I slide it open 4 " then re-close it and it is fine.

phileas
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Re: Preventative Maintenance / Major Service

Ian,

 

My 500 was i storage for about 16 months, I had it fully serviced but forgot to check the serpentine belt.......which promptly snapped after 3 days of driving again. As you're at it, I would check this item out as you may still have the original one on your car as well and they get brittle.

 

Good luck,

Ph