MB challenge the G Engine Swoppers. The techncial challenge of the hood cable.

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derekfinn
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Although automotive engineering not my field, I think I can fix basic mechanical systems once I have the understanding of how they work. However, this frigging spring lock mechanism on the hood has me driven round the bend. First of all the hood would suddenly pop open usually when driving along a motorway or main road at speed. I pull in carefully to hard shoulder, jump out and close the hood again. Lock engages and hood is closed. Then, some 2 weeks later, at a petrol station, I decide to refill the windscreen washer only to find that the hood lock will not open at all. The spring tension on the puller in the cabin is zero. Eventually, after getting home, I feed the coat hanger through the front grill and pull the hood cable to spring the lock. On inspection, I found that the tiny spring in the lock mechanism had 'disappeared' hence no spring resistance at the puller end. Since I didn't want to buy a new lock, I thought I'll get a spring from the local halfords and get it to fit. That wasn't the biggest problem - the hood cable is a spiral wound internal core of steel wire with an outer sheath of plastic. In the hood lock mechanism, there are 4 tiny holes to feed the cable through to the locking screw. You have to cut the plastic sheath on the cable and expose the wire core. (picture 1 below)

The cable does not like this and fights back by self unwinding and is very sharp to touch. I endured the battle for a good 2 hours and pricked my fingers numerous times. 

Forget changing out engines - I wonder were the boys in Graz having a private joke on the G Wagon Engine swopper fraternity when they put in this cable / lock mechanism.

Is it possible to put solder onto the spiral cable and feed it through that way or does anyone know an easier method to thread a spiral multicore wire cable through a needle size hole x 4 without making a pin cushion out of your hands? 

Derek laugh

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G-Restorations
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Re: MB challenge the G Engine Swoppers. The techncial ...

Aaaaaaaaargh. It's a bloodbath!!!!

prwales
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Re: MB challenge the G Engine Swoppers. The techncial ...

when you say hood don't you mean bonnet

IanA2
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Re: MB challenge the G Engine Swoppers. The techncial ...

When I had the same problem I got a nice IndieTechMan to fix it. Result, working bonnet release and intact fingerssmiley

 

 

 

 

axel
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Re: MB challenge the G Engine Swoppers. The techncial ...
Time for a new merc cable derek.once they get in that state there is not a lot you can do. The 460 g wagens use a solid wire instead of cable.
Pistonhead
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Re: MB challenge the G Engine Swoppers. The techncial ...

I concur with "axel", you would do better renewing this cable. The outer sheath is damage at the left bracket and the inner wire is frayed; although you will achieve a quick and short term repair, come the next time you want that bonnet to open in some emergency, in the rain, it is likely to snap! These cables cannot be soldered together without giving a lumpy result defeating the object for repairs.

After, or no reason to do it now, grease the the lock to keep it lubricated and keep excessive tension from the cable whilst pulling it in service. The bonnet releases with ease in that manner. Apply some grease on the sprung spindle using a small brush to get into the lever through the coil spring.

gav.helme
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Re: MB challenge the G Engine Swoppers. The techncial ...

And a bargain at £22.50 + vat with personal delivery to Ireland cheeky

Number A463 880 00 59 if you need it...

diesel_jim
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Re: MB challenge the G Engine Swoppers. The techncial ...

Land roves also suffer from the siezed up cable syndrome.

 

When you do get a new one, if it's possible to pull the inner "cable" out of the outer sheath, then pull it out, then stick some good quality waterproof grease in the end then stuff the cable back through.

 

The lubrication will help years down the road.